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Automatic Powder Coating Line Metal Substrate For Car Components

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Powder Coating Booth [10]
Powder Coating Line [109]
E Coating Line [6]
Wet Paint Booth [3]
Automotive Paint Booth [1]
Liquid Painting Line [7]
Conveyor System [18]
Pretreatment Spray System [8]
Dipping Pretreatment Line [6]
Powder Supply Center [6]
Cyclone Recovery System [7]
Automatic Reciprocator [2]
Powder Coating Filters [3]
Drying Oven [2]
Spray Guns [6]
Curing Oven [2]
Heat Exchanger [6]
Filter Press [1]
Powder Coating Powder [1]
Regenerative Catalytic Oxidation [2]

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Automatic Powder Coating Line Metal Substrate For Car Components

Certification : ISO, CE

Brand Name : CHG

Model Number : AC-02

Place of Origin : China

MOQ : 1 set

Price : Negotiable

Payment Terms : L/C, D/P, T/T, Western Union, MoneyGram

Supply Ability : 10 sets per year

Delivery Time : Varies depending on the design

Packaging Details : Varies depending on the design

Coating : Powder Coating

Substrate : Metal

Condition : New

Control Unit : PLC

Mini Order Qty : 1 Set

Technical Data : Customized

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Overview

This specialized powder coating production line is dedicated to the coating of automotive parts, ensuring high-quality finishes and durability. The line integrates a comprehensive series of processing stages to deliver superior results.

Production Line Components

The entire production line encompasses multiple functional sections, including:

Elevator Auxiliary Loading: Facilitates smooth part entry into the system.
Pre-Spray Treatment: This stage includes pre-degreasing, degreasing, rinsing, vitrification, and additional washing steps to prepare surfaces for optimal coating adhesion.
Water Blowing: Ensures all surfaces are free from water droplets before proceeding.
Drying: Removes any remaining moisture to ensure dry surfaces for coating.
Cooling: Prepares parts for subsequent coating processes by stabilizing temperatures.
Powder Coating: Features a constant temperature and humidity control system to maintain ideal coating conditions.
Curing: Applies thermal treatment to set the powder coating, creating a durable finish.
Forced Cooling: Quickly cools the coated parts to stabilize the coating and expedite handling.
Manual Picking: Allows for careful removal and inspection of finished parts.

Equipment and Materials

Spray Booths: Utilizes both stainless steel and PVC powder spray booths for enhanced durability and chemical resistance.
Workpiece Materials: Designed to process aluminum alloy and steel plate components.
Spraying Method: Combines automatic spraying with supplementary manual coating to ensure thorough and precise application, accommodating complex geometries and hard-to-reach areas.

This advanced production line ensures that automotive parts receive a high-quality, durable finish, tailored to meet the stringent requirements of the automotive industry.

The Process of Powder Coating Line:

1. Surface Preparation:	The first step in the powder coating line is the surface preparation of the aluminum profiles. This stage is essential to ensure proper adhesion of the powder coating. Surface preparation may include cleaning, degreasing, and removing any contaminants from the aluminum surfaces.
2. Pre-Treatment:	After surface preparation, the aluminum profiles undergo a pre-treatment process to enhance coating adhesion and corrosion resistance. Common pre-treatment methods include chemical cleaning, phosphating, or chromate conversion coating. The pre-treatment prepares the aluminum surface for better powder adhesion and improves coating performance.
3. Drying:	Once the pre-treatment is completed, the aluminum profiles are passed through drying ovens to remove any remaining moisture from the surface. Dry aluminum surfaces are crucial for proper powder coating adhesion and finish.
4. Powder Coating Application:	The dried aluminum profiles are then ready for powder coating application. The powder coating material is electrostatically charged and sprayed onto the aluminum profiles using powder coating guns. The positively charged powder particles are attracted to the grounded aluminum profiles, adhering to the surface uniformly.
5. Powder Curing:	After powder coating application, the aluminum profiles are transferred to curing ovens. In the curing ovens, the powder coating undergoes a thermal curing process. The oven's heat causes the powder particles to melt and flow, creating a continuous, smooth coating film. The curing process also chemically cross-links the powder particles, ensuring a durable and hardened finish.
6. Cooling:	Following the curing process, the coated aluminum profiles are allowed to cool down. This cooling phase stabilizes the coating and ensures it maintains its properties and appearance.
7. Quality Inspection:	After cooling, the coated aluminum profiles undergo a thorough quality inspection. The inspection involves checking the coating thickness, appearance, adhesion, and overall quality to ensure it meets the specified standards.

Feel free to contact us to get your exclusive design proposal. We can also customize other types of coating production line based on product characteristics.

Automatic Powder Coating Line Metal Substrate For Car Components

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Powder Coating Line Metal Substrate

Car Components Powder Coating Line

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